|Title||Preparation of diamond abrasive|
According to the thermal stability of the diamond abrasive, the firing temperature of the grinding wheel and the refractoriness range of the bonding agent were determined. The reaction of several oxides at the firing temperature of the hot sale cutting wheel and the diamond abrasive was analyzed by using the free energy generation principle of the oxide. The chemical composition of the binder was determined. According to the glass structure theory, the content of each component in the binder was determined, the binder formulation was determined, and it was used in industrial production.
3. The preparation process of the binder. Our company used smelting method to prepare ceramic binder, determined the process of binder preparation, discussed the influence of different heating curves on the properties of smelting binders, and found that only the crystallization water and easily decomposable materials in the binder raw materials were at their decomposition temperature. After the decomposition is completed, it is raised to the smelting temperature, and the obtained binder is stable in performance; the performance test of the binder is carried out, and the holding strength of the diamond abrasive grains is large, and it is suitable for manufacturing a ceramic bond diamond grinding wheel for grinding diamond composite sheets.
4. The grinding of the diamond composite sheet was carried out. It was found that the grinding of the composite sheet mainly removes the excess diamond on the outer circumference of the composite sheet. Since the diamond is very hard, when grinding with a resin bond grinding wheel, the grinding wheel is ensured by the resin bond diamond grinding wheel. Durability, generally done very dense, basically no air holes, so the grinding force is particularly large during grinding, the damage to the spindle of the grinding machine is very large; and the grinding wheel is not sharp, the grinding wheel will make the knife when the knife is large, and it will be issued Squeaking; grinding efficiency is very low. Because the ceramic bond diamond grinding wheel has pores, the self-sharpness of the grinding wheel is very good, and the damage to the spindle of the grinding machine is small; the grinding wheel is sharp and the grinding efficiency is high; when the grinding is not performed, the size of the composite piece is good. In addition, when the composite sheet is ground, the temperature in the grinding zone is high, and the resin is not resistant to high temperature, so the resin will become soft in the grinding zone, the holding strength of the diamond abrasive is lowered, and the grinding wheel is consumed quickly; the ceramic binder does not have this problem. The grinding wheel has little noise during grinding and almost no grinding sound is heard. The advantage of the ceramic bond diamond grinding wheel for grinding the diamond composite sheet is that the grinding efficiency is high, the size of the ground composite sheet is good, the grinding noise is low, and the damage to the spindle of the grinding machine is small.
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